Online calculator for forced convection heat sinks with
isothermal bottom plates in confined
flow, (no bypass).
A more elaborate procedure can be found in the
Hsink
code.
It can in addition handle discrete heat sources,
bypass flow and
flow channels with fans.
See examples
Related links
Straight fins are better than pin fins!
Thermal design for electronics
Thermal online tools
Unit conversion
Comments
General
The procedure is based on the equations in chapter 17 of the
theory document.
To fully enjoy all features, look at the
editing options.
Inputs
Air temp
The temperature of the incoming air.
Length
The length of the heat sink in the flow direction.
Width
The width of the heat sink perpendicular to the
flow direction.
Fin count
The fin count. The outer side of the
two extreme fins do not contribute to the heat dissipation.
Fin height
The distance from the bottom plate to the top
of the fins.
Fin thickness
The thickness of the fins.
Conductivity
The thermal conductivity of the fin material. The table below
shows this value for some common materials.
Extruded aluminium 210 W/mK
Cast-aluminium 150 W/mK
Copper 390 W/mK
For other materials see:
Tools from Maya
Thermal efficiency
Is defined as the ratio of the air temperature
increase and the inlet temperature difference. 100% signifies
that the exit air has the same temperature as the bottom plate.
Analogy number
Is a measure of how efficient the pressure losses are used
for heat dissipation. This concept is discussed in the
article
Heat Sinks and Reynolds Analogy.
Fin efficiency
Is defined as the ratio of the average fin-to-air temperature
difference and the virtual fin-to-air temperature difference
for infinite thermal conductivity.
Heat diss
The heat dissipated. The bottom plate is assumed
isothermal.
Start and end velocity>
The air velocity is defined as the average velocity in the
cross section in front of the fins. (Marked with red in the
2-D view). The calculation is
made in 30 steps between the start and end velocities.
Pressure and altitude
These two inputs are mutually inter-dependent. On cursor exit
from one, the other is updated. The allowed altitude
range is 0 - 11000 m.
Editing options
Save last/Delete last buttons
Saves or deletes the last curve. Maximum capacity is 5 curves.
Save/read data button
Opens an panel with an XML text that can be used to save
and read input data.
Tabulated results
Clicking in the diagram opens a panel with tabled results
that can be copied and pasted into a spread sheet program.
3D adjustment
The 3D view is adjusted by dragging the mouse in the image.
The left button controls X and Y-axis rotation. The right button
controls Z-axis rotation and view distance.
Discrete heat sources
If there are discrete heat sources, the problem can be solved
by combining with the applet implementation in
Convection Cooled Plate with Sources.
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